Application for Rheotherm and RheoVac Instruments

Liquid Low Flow Meters

Rheotherm flow meters are an excellent—often the only—choice for reliable liquid flow measurement at low flow rates. For flow rates from 1 gallon/year (10 cc/day) to a few GPM, they provide repeatable fluid flow measurement with little or no maintenance. Options for hazardous locations (intrinsically safe/NEMA 7 explosion-proof) are also available for low flow meters from Intek, a leader in manufacturing flow monitoring devices since 1978. All of our Rheotherm flow instruments are backed by an ISO-9001:2000 certified Quality Assurance program.

Model 210 with displayWhat Can We Measure?
The Intek Rheotherm Model 210 flow meter can be used to measure continuous flow of most homogeneous liquids with low or high viscosity, as well as slurries. The unique design of our inline sensors provides an unobstructed flow path and is available in a variety of materials for compatibility with most fluids. Our inline flow meters have been used to measure everything from liquefied gases to thick oils and pastes, corrosive chemicals, light hydrocarbons, water and water-based fluids. Chemicals that can be accurately measured by Rheotherm low volume liquid flow meters include the following:

  • Liquid chlorine
  • Antifoam
  • Aluminum sulfate
  • Polymer
  • Biocide
  • Magnesium oxide
  • Magnesium sulfate
  • Magnesium sulfonate
  • Sodium hypochlorite (NaOCl)
  • Hydrofluorosilicic acid (HFSA)
  • Ferric chloride (FeCl3)
  • Sodium hydroxide (NaOH)

Check out our complete list of applications.

Their versatility in flow rate measurement capabilities have made these thermal flow meters valuable monitoring tools in a broad range of industries, including but not limited to the following:

  • Chemical/Petrochemical
  • Aerospace
  • Natural Gas
  • Oil & Gas Production
  • Wastewater Treatment
  • Pulp & Paper
  • Nuclear

Contact us about any flow measurement application you have.

How Are They Installed?
Rheotherm flow meters incorporate inline flow sensors typically installed with standard tube fittings, but optionally available with flanges, sanitary fittings, etc. Any orientation is acceptable, except vertical with downward flow direction. With some models the electronics are integral to the sensor. Other models have a separate electronics enclosure that can be installed up to 200 feet from the sensor; this option is especially helpful in environments where space is restricted. For hazardous environments, it is advisable to select FM approved intrinsically safe sensors and/or FM/cFM approved explosion-proof integral units. Electronics Options

What Is the Turndown Ratio?
Typical calibration ranges are 10:1 (options up to 200:1), with good accuracy over the entire range. The sensors cannot be damaged by over-ranging.

How Do They Work?
Rheotherm sensor cutawayLike all thermal flow meters, the Model 210 analyzes the thermal properties of fluid as it passes through the device to determine the accurate fluid flow rate. Our inline low flow meters use either a straight-through or looped flow tube with two Resistance Temperature Detectors (RTDs)—one heated, the other unheated—attached to the outside of the tube. The temperature differential between the two RTDs provides the primary flow signal. At high flow rates the differential is lower as flow removes heat more readily. At low flow rates the differential is higher because less heat is removed. Because the liquid flows continuously and its composition is homogenous, an accurate flow measurement can be made without the need to gauge the pressure of the fluid.

The unobstructed fluid path ensures that nothing touches the fluid except the flow tube wall, and there are no mechanical parts to wear, stick, or break. The presence of solids in the fluid will not damage the sensor. The Rheotherm Model 210 flow meter comes standard with no local display, however, you have the option of selecting a 2 x 16 backlit LCD display that shows the mass/volume flow rate, the temperature (°C or °F), and the total accumulated flow. Flow data can be generated in analog and digital form, and then routed to a digital display or an off-site computer.

The Model 210 also includes a self-diagnostic feature that automatically detects system problems and generates fault codes which can be viewed by the user.

More on Method of Operation(PDF)

How Do I Get One?
Submit your Rheotherm inquiry today using the form on this page so we can review your application and prepare your quotation. You can also call or visit our Contact Us page for telephone, fax, and email information.

  • No moving parts
  • Exclusive inline TU sensor
  • Advanced signal processing electronics
  • Field adjustable; easy onsite calibration adjustments
  • Maintenance-free
  • Easy installation
  • Choice of wetted materials
  • Long-term reliability
  • Stores up to four calibration curves
  • Extended temperature compensation
  • Optional remote electronics configuration
  • Hazardous environment options

 

  Standard Options
Temperature Process: 0 – 140°F
(-18 – 60°C)
Environment: 0 – 120°F
(-18 – 50°C)
-20 – 350°F
(-30 – 175°C)
Pressure 0 – 1,000 PSI Up to 30,000 PSI
Calibration Ranges – 10:1 Turndown
– 0.007 cc/min to 20 GPM
– Up to 200:1 turndown;
– Four calibration channels available (for multiple flow ranges or fluids using the same sensor)
Calibration Accuracy  ± 1% of reading typical
Response Time  1 sec. ; 3 – 5 sec. typ.
(63% of range)
Time constant/delay option
Repeatability ± 0.5% of reading
  Standard Options
Line Sizes
(flow range dependent)
Capillary;
1/16”; 1/8”; 3/16”; 1/4”;
3/8”; 1/2”: 5/8”; 3/4”; 1”
Other sizes via fittings/adapters
Process Connection Plain tube stubs suitable for compression fittings – MNPT:
– Tri-Clover (Sanitary);
– SS Flange (1/2″ – 2″);
Most other fittings available
Wetted Material 316 SS – Hastelloy C-276®;
– Monel®;
– Alloy 20;
– Titanium;
– Tantalum;
– Inconel
Display 2 X16 backlit LCD with selectable display of:
– Mass/volume flow rate
– temperature
– total accumulated flow
  Standard Options
Enclosure Sensor: PVC
Integrated Electronics:  NEMA 4X Cast Aluminum
Remote Electronics: NEMA 4
Sensor: Stainless steel
Remote electronics:
– Stainless steel
– NEMA 7 Explosion-proof
Hazardous Environment Integrated electronics
FM-Approved for:
– Class I, Div. 1, Groups B,C,D
– Class I, Zone 1, IIB+H2 (US)
– Class II, Div. 1, Groups E, F, G
– Class III, Div. 1
Remote electronics:
Same as above except addition of Group A using ISB
Outputs 4 – 20 mA (flow rate) or Serial Burst with Flow Rate, Totalizer, and Fluid Temperature – 0 – 10 or 0 – 5 VDC;
– Pulse (5 VDC open collector);
– HART (4-20 mA) ;
– SPDT relay;
– 4 to 20 mA temp
Input Power 24 VDC ±4V
(200 mA – blind unit; 300 mA w/display option)
110/230 VAC ±10V

Inline Sensor Flow Capacities for Liquids

TUBE SIZE
FLOW RATE LIMITS C 1/16 1/8 3/16 1/4 3/8 1/2 5/8* 3/4* 1*
Extended Maximum 2 60 500 0.4 1 2.5 4.6 8 10 20
Normal Maximum 1 30 250 0.25 0.5 1 2 3.5 4.5 8
Normal Minimum 0.03 0.8 6 0.008 0.01 0.03 0.05 0.2 0.3 0.5
Extended Minimum 0.007 0.05 3 0.002 0.006 0.01 0.02 0.07 0.1 0.2
cc/min GPM

*Limited applications. Consult Factory

PDF icon Product Brochure
MS Word Icon Rheotherm Flow Application Data Sheet (download document)
PDF icon Rheotherm Method of Operation
PDF icon Rheotherm Sensor Selection Guide
PDF icon Rheotherm Model
Selection Guide
PDF icon Standard Dimensions Inline (TU/TUL) Sensor
pdf (1) Rheotherm Model 210 Product Manual
Request a Quote

Required fields are indicated with an ‘*’Name*

Email*

Phone

Company

City, State/Prov.

Fluid*

Viscosity

Density/Specific Gravity

Homogeneous? YN

Coats pipe?YN

Flow Range* (incl. units)

Fluid Temp.* (indicate °F/°C)

Max. Temperature*

Oper. Pressure (incl. units)

Max. Pressure* (incl. units)

Continuous or Batch Flow*
ContinuousBatch
Batch/Pulse Time (secs)

Pipe/Duct Size*

Straightrun (# dia. up/down)

Preferred Wetted Material

Process Fittings

Flange Size/Rating

Local Display* YN
Input Power*

Flow Output* (ctrl-click for multiple)
Additional Requirements
(Hazardous environment, certificates, etc.)